Why Does the Automatic Screwdriver Report Floating High Despite Reaching the Torque?
Danikor's automatic screwdriver has unique advantages in detecting floating high issues, as it can accurately identify such problems through various methods to effectively ensure product quality.

Reasons for Floating High
Even though the torque of the automatic screwdriver reaches the set value, a floating high alarm may still occur, mainly due to the following reasons::
Inconsistent Incoming Material Quality: Screws from different batches or even within the same batch may have variations in size and shape, leading to unstable friction coefficients during tightening.
Unreasonable Fixture Settings:Inconsistent concentricity of the fixture can cause uneven force distribution on the screws during tightening, increasing friction.
Impurities in the Screw Holes:The presence of iron filings, dust, or other impurities in the screw holes can increase the friction coefficient during tightening. This results in more torque being consumed by friction, reducing the effective torque that converts into clamping force.
Floating High Detection Function of Danikor's Automatic Screwdriver
Danikor's automatic screwdriver employs multiple detection methods to identify floating high issues:
Angle Monitoring:By monitoring the tightening angle to determine floating high. If the tightening angle does not reach the set lower limit, it can be judged as floating high. This method can effectively detect obvious floating high situations.
Torque Monitoring:In addition to angle monitoring, Danikor's automatic screwdriver can also identify floating high through clamping torque monitoring. Even if the screw appears to be tightened, the screwdriver can detect and alarm if the actual clamping force generated is insufficient through torque monitoring.
Application of Multiple Tightening Strategies
Danikor's automatic screwdriver also features multiple tightening strategies that can be flexibly adjusted according to different application scenarios and requirements:
Segmented Tightening: The tightening process is divided into multiple stages, with different torque and angle parameters set for each stage to ensure that the screws achieve the desired tightening effect at each stage.
Adaptive Tightening: Based on real-time detection of torque and angle data, the tightening parameters are automatically adjusted to adapt to different screw and fixture conditions.
Advantages and Value
The floating high detection and multiple tightening strategy functions of Danikor's automatic screwdriver can effectively enhance the quality control level in the production process. By accurately identifying floating high issues, it prevents product quality problems caused by insufficient clamping force and improves production efficiency.