In industrial-automation production, the feeding of thin and lightweight parts has long been a pain point for manufacturers. Because these parts are light and thin, they are easily scratched and prone to sticking together, placing high demands on the accuracy, stability, and compatibility of any automatic-feeding system. Traditional feeding methods—such as circular vibratory bowls and push-plate feeders—are low-cost and fast, but when handling thin, lightweight parts they frequently cause jamming, scratching, or stacking, and therefore cannot meet the requirements of highly efficient and precise production. Danikor’s flexible feeding system, which combines an innovative flexible vibratory tray with a high-precision vision system and robotic pick-and-place technology, delivers an efficient and reliable solution to the automatic-feeding challenges of thin and lightweight parts.

Traditional circular-bowl feeders rely on vibration to move parts along a dedicated track. Because thin and lightweight parts scratch easily and tend to stick together, vibration often makes them stack or jam, damaging the surface and severely reducing both feeding efficiency and stability. Push-plate feeders advance parts by means of a reciprocating plate; however, the pushing force can deform, displace, or even damage thin parts, and such feeders struggle to handle complex, irregularly shaped components.

Danikor’s flexible feeding system integrates a flexible vibratory tray, a high-precision vision system, and robotic pick-and-place technology, offering clear advantages. The flexible tray uses adjustable vibration frequency and amplitude to convey parts in an orderly fashion, minimizing jamming and stacking. The vision system rapidly identifies each part’s position and orientation, after which the robot picks the part accurately and places it at the specified location. The system is compatible with a wide range of complex and irregular parts, allows quick change-over and tray cleaning, and adapts to varying production demands, increasing equipment utilization and lowering production costs.

By organically combining the flexible vibratory tray, high-precision vision system, and robotic pick-and-place technology, Danikor’s flexible feeding system provides an efficient, precise, and reliable solution for the automatic feeding of thin and lightweight parts. Its strengths—multi-part compatibility, rapid change-over, and reduced scratching or jamming—significantly boost production efficiency and product quality while cutting production costs. The system is widely used in electronics manufacturing, medical devices, precision instruments, and other industries, helping enterprises achieve intelligent, automated production, enhancing market competitiveness, and advancing the development of industrial-automation technology.